What You Need to Know to Avoid Mistakes in Mold Storage Systems

Published On - 25 September 2025

Detay Endüstri

What You Need to Know to Avoid Mistakes in Mold Storage Systems 🗄️⚙️

A Small Mistake, a Big Cost

Imagine this… you place molds weighing hundreds of kilos on the wrong type of rack. The shelf bends, a mold falls, and suddenly both your materials and workplace safety are in danger 😨. In mold storage systems, even the smallest mistake can lead to major financial losses and safety risks.

I experienced this myself: I once chose a rack with the wrong load capacity, and after a few months, the drawers started jamming every time I tried to open them. That’s when I realized: to avoid mistakes in mold storage, you need to get it right from the start.

1. Proper Capacity Calculation

Molds aren’t lightweight items. On average, a mold can weigh 100–500 kg. That’s why your storage system’s load capacity must exceed the total mold weight. Most experts recommend choosing a system that can handle at least 20% more than the maximum load.

2. Common Mistakes in Material Choice

One of the most frequent mistakes is choosing the wrong material.

  • Steel: Durable but heavy. Perfect for heavy-duty industrial work.
  • Aluminum: Lightweight, rust-free, great for medium workloads.
  • Composite/Plastic: Economic, lightweight, and practical for small parts.

3. Wrong Placement and Safety Gaps

  • Placing heavy molds on top shelves: Creates a falling hazard.
  • Drawers without locks: Allow molds to slide when braking or moving.
  • Incorrect stacking: Leads to unbalanced weight and bent shelves.

The right approach: Heavy molds go on the lower levels, smaller parts on the upper shelves.

4. Table – Common Mistakes and Solutions

Mistake ❌ Correct Solution ✅
Ignoring load capacity Always choose a system that supports 20% extra load
Choosing the wrong material Steel for heavy duty, aluminum for medium, plastic for small parts
Placing molds on top shelves Always place heavy molds at the bottom
Skipping lock mechanisms Use drawers with locks and covered systems
No labeling or organization Label shelves and categorize drawers clearly

5. Anecdote – “The Dropped Mold Panic”

A friend of mine once placed molds on the upper shelves of his new storage system. One day, the rack lost balance and a mold came crashing down. Luckily, no one was hurt—but the look of panic on his face is something I’ll never forget. From that day on, we all learned the same lesson: heavy loads never go on top!

6. Diagram – Safe Mold Placement Plan

[ Top Shelf ]
- Small parts, lightweight equipment

[ Middle Shelf ]
- Medium-weight molds

[ Bottom Shelf / Drawers ]
- Heaviest molds, always inside lockable drawers

Even this simple layout greatly improves safety and extends the life of the storage system.

7. Key Insights – Golden Rules to Remember

  • Safety = Priority: Wrong placement risks not only your materials but also lives.
  • Durability = Investment: Cheap, weak racks may save money upfront but cost more in the long run.
  • Organization = Efficiency: Labeled, categorized systems reduce search time from minutes to seconds.

Conclusion – The Path to Avoiding Mistakes

To avoid mistakes in mold storage systems:

  1. Calculate load capacity correctly.
  2. Choose the right material for your needs.
  3. Place heavy loads at the bottom.
  4. Always use lockable, safe systems.
  5. Keep things organized with labels and regular maintenance.

My biggest takeaway: A rack isn’t just storage—it’s the foundation of workplace safety. 🚀

Detay Endüstri